VL-10i

Product Name : VL-10i
VL-10i

 

    Enlargement

     

    Product Character

    High speed,heavy-load cutting,the best value model

    1. Major structural components of the ECOM machine utilize MEEHANITE cast iron to provide maximum stability.  All structural components are tempered and stress relieved. Major structural components are analyzed and designed using advanced finite element analysis (FEM). This allows exceptional structural rigidity, high speed machining resistance and a low center of gravity.
    2. High precision ball screws on three axes are direct drive, perload, no backlash.
    3. All high precision ball screws are assembled modularly. The resulting parallelism and verticality of each ball screw is within +- .01mm (whole travel).
    4. Spindle oil cooling system-- The spindle oil cooling system maintains a constant temperature to extend spindle life and ensure high efficiency and high precision machining.
    5. High speed and high accuracy spindle— The spindle runs on super precision (angular contact) ball bearings to ward off vibration from heavy cut loads. It is suitable for precision process and high speed milling.
    6. Milling head is connected to an external high capacity coolant system which protects against heat distortion during heavy cutting at high speeds.
    7. Automatic lubrication system- oil lubrication system can automatically measure and provide oil accurately to the oil distributor, precision ball screw and slide guide.
    8. Fully enclosed cover- A fully enclosed protective shield that conforms to environmental requirements and CE standards. This provides a more comfortable operating environment.
    9. To ensure optimal quality and performance, the machine is inspected and tested before leaving the factory. This includes a strict quality inspection, laser detection, Ball Bar test, and actual cutting performance tests (Heavy duty milling, 3D semi-circular cutting mold test, 45 degrees parallel to the 2D circular milling and cutting)

    1. Z-axis used high rigidity roller rail linear guideways, to enhance the rigidity and load of the Z axis.
    2. Double guide ways and a counter-balanced design prevent unexpected vibration from z-axis drive, which help achieve a quality surface finish.
    3. The weights are supported by the rail to reduce vibration and improve processing performance.
    4. X/Y/Z axes slide way use the high precision φ 35/φ 45/φ 35 Roller type linear guide ways, provided with high rigid, low noise, smooth movement. Capability to run high rapid feed and achieve high accuracy.
    5. Rapid feed rate can go up 36 m/min, smooth movement, increase machining and stability.
    6. With C3 grade large diameter (XY: φ 40; Z: of φ 40) high precision ball screws to ensure the highest accuracy and durability. Three-axis motor side 4 bearing, but also to strengthen the stability and accuracy of the machine in the rapid displacement
    7. The machine uses a unique end of the structural design. The trailing portion of the split bearing adjust the tail accuracy efficiency, and improve assembly efficiency and quality of machine.
    8. The machine is equipped with a protection device can absorb the impact of vibration, to ensure accuracy.
    9. Line rail uses Taiwan HIWIN linear ball rails, and the Z-axis uses ultra-load roller linear slide. After the three-axis complete the design and collocation, the three-axis rapid traverse speeds up to 36m/min.
    10. With 6 heavy duty roller blocks installed on the Z-axis headstock and X-axis.
    11. The adjective head structure with good rigidity and reasonable weight.

    Standard Accessories

    • Spindle coolant system
    • Leveling screws with blocks
    • High pressure water & air gun
    • Leveling screws with blocks
    • Tool box and tool
    • Air blast through spindle
    • Work lamp
    • Three color light
    • Auto power off
    • Auto lubrication system
    • Rigid tapping
    • RS232 interface
    • CF card interface
    • Remote manual pulse generator
    • Heat exchanger for control cabinet
    • Machine manual
    • Full splash guard
    • BT-40 belt type spindle 8000rpm

     

    Opertional Accessories

    • Tool length measurement system
    • Around spindle cutting coolant unit
    • Coolant through spindle (20Bar/ 30Bar/ 50Bar)
    • Arm type ATC (24T/30T)
    • Geneva Type ATC (16T)
    • 4th Axis(Ø125/170/210/255)
    • Chain type Chip Conveyor with Car
    • Three axis optical scale (HEIDENHAIN)
    • Air conditioner
    • Nitrogen balance weight
    • Column raised: 200mm / 250mm/300mm

    Optional:Spindle

    • BT-40 belt type 10000rpm
    • BT-40 direct  drive 12000rpm
    • BT-40 built-in 20000rpm
    Specifications \ Models VL-10i (E) VL-10i (P)
    Travel X - Axis Travel 1000mm(39.4")
    Y - Axis Travel 600mm(22.05")
    Z - Axis Travel 560mm(22.05")
    Spindle Nose To Table 150-710mm   (5.91"-28")
    Spindle Center To Z - Rail 650mm(25.6")
    Table Table Size 1120mm X 600mm  (44.1" X 21.65")
    T - Slot  (number*width*pitch) 5*18mm*100mm(5*0.71"*3.94")
    Maximum Table Load 800kg(1760lb)
    Spindle Spindle Taper BT-40
    Spindle RPM 10000rpm 12000rpm
    Type Of Driving Belt Type Direct Type
    Feed Rate X. Y Axis Rapid Feed Rate 36m/min ; 48m/min option
    Z Axis Rapid Feed Rate 36m/min ; 48m/min option
    X. Y. Z Max.Cutting Feed Rate 10m/min    (393.7"/min)
    Automatic tool changer (ATC) Arm Type (Tool to Tool) 24T   (3sec)
    Motors   Mitsubishi Fanuc 
    Spindle Motor 7.5/11kw 11/15kw
    X. Y Axis Servo Motor 2.0kw 3.0kw
    Z Axis Servo Motor 3.0kw BS 3.0kw BS
    Machine Accuracy Positioning Accuracy (JIS) + /- 0.005mm/300mm
    Repeat Poitioning Accuracy (JIS) + /- 0.003mm
    Other Approximate Weight 7000kgs
    Floor Space Measurement 2850mm X 2960mm X 2850mm
    1. Z-axis used high rigidity roller rail linear guideways, to enhance the rigidity and load of the Z axis.
    2. Double guide ways and a counter-balanced design prevent unexpected vibration from z-axis drive, which help achieve a quality surface finish.
    3. The weights are supported by the rail to reduce vibration and improve processing performance.
    4. X/Y/Z axes slide way use the high precision φ 35/φ 45/φ 35 Roller type linear guide ways, provided with high rigid, low noise, smooth movement. Capability to run high rapid feed and achieve high accuracy.
    5. Rapid feed rate can go up 36 m/min, smooth movement, increase machining and stability.
    6. With C3 grade large diameter (XY: φ 40; Z: of φ 40) high precision ball screws to ensure the highest accuracy and durability. Three-axis motor side 4 bearing, but also to strengthen the stability and accuracy of the machine in the rapid displacement
    7. The machine uses a unique end of the structural design. The trailing portion of the split bearing adjust the tail accuracy efficiency, and improve assembly efficiency and quality of machine.
    8. The machine is equipped with a protection device can absorb the impact of vibration, to ensure accuracy.
    9. Line rail uses Taiwan HIWIN linear ball rails, and the Z-axis uses ultra-load roller linear slide. After the three-axis complete the design and collocation, the three-axis rapid traverse speeds up to 36m/min.
    10. With 6 heavy duty roller blocks installed on the Z-axis headstock and X-axis.
    11. The adjective head structure with good rigidity and reasonable weight.